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FORGE

SOLID / FORGED BOLSTER

This method of making forged kitchen knives is far less wide-spread, and could be called an intermediate method.

The first step is to shape a mass of metal on a rectangular strip of steel, at the point where the bolster will be. To do this, a technique called upsetting is used: the target area is heated, the strip of steel is "compressed" from each side so that the steel bulges out locally and forms a mass of metal.
The second step consists of forging this mass of metal. The blade and tang, however, are cut out of the strip of steel.

Like the previous method, forging is used here solely for its ability of producing parts that are solid. On the other hand, the knife obtained is made of one single piece (it is solid).

Explanatory diagram


Advantages Disadvantages
Forging enables the bolster to be produced. The blade and tang do not benefit from the effects of forging. There may be a visible difference in the colour of the metal between the bolster and the blade. For any given bolster, all the tangs and blades of the various models will have the same thickness.
The small amount of metal that is forged (for the bolster) does not require heavy equipment and large tools. There are a limited number of shapes and thicknesses possible for the knives.
 
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